SWPI‘s world-leading expertise in metrology extends to Calibration Weights or Test weights, weight sets. Our weight portfolio covers weights according to OIML from fifty micrograms to one ton in all accuracy classes. Our test weights are used all over the world, not only for testing balances but also as primary standards in mass laboratories.
Calibrating Scale: Premium-quality weights to satisfy stringent testing requirements
Calibrating scale testing requirements have become more complex, requiring that the scales survive years of use in rough industrial environments. Ensuring scale calibration is key to extremely accurate and efficient production using a fully calibrated scale. Test weights for scales are important tools for weighing scale calibration.
If a scale is not calibrated, it can significantly cost a company financially, and even worse, it can damage its reputation. SWPI’s calibration Weights are perfectly designed to support testing and calibration of industrial scales. With a strong engineering focus on safe and productive testing, cast-iron weights up to 1 ton is perfect for this application, satisfying even the most stringent testing requirements. These test weights are available in different shapes and accuracy classes to ensure proper scale calibration and scale recalibration.
1. What are calibration weights for balances?
Weights are predominantly needed for performance tests and routine testing of balances and scales. In metrological terminology, a distinction is made between reference weights or “mass standards” (to calibrate other weights) and certified weights. National regulations and international recommendations define the error limits of certified weights. Weights are classified into tolerance limits which are defined either by OIML or ASTM. The conventional weight value (and not the mass) is used as the nominal value of the weight. For a high level of accuracy, certified weights are calibrated and traceable back to primary standards, which are usually national standards maintained by a National Metrology Institute (NMI).
2. What are OIML and ASTM calibration weight classes?
Weight classes are separated according to the error limits that are classified either according to OIML (International Organization of Legal Metrology) or ASTM (American Society for Testing and Materials) declarations as follows.
The OIML weight
- Class E1 weights are intended to ensure traceability between national mass standards and weights of class E2 and lower (i.e. F1 and F2). Class E1 weights or weight sets shall be accompanied by a calibration certificate.
- Class E2 weights are intended for use in the initial verification of class F1 weights and for use with weighing instruments of accuracy class I. Class E2 weights or weight sets shall always be accompanied by a calibration certificate. They may be used as class E1 weights if they comply with the requirements for surface roughness and magnetic susceptibility and magnetization for class E1 weights (and their calibration certificate gives the appropriate data).
- Class F1 weights are intended for use in the initial verification of class F2 weights and for use with weighing instruments of accuracy class I and class II.
- Class F2 weights are intended for use in the initial verification of class M1 and possibly class M2 weights. They are also intended for use in important commercial transactions (e.g. precious metals and stones) on weighing instruments of accuracy class II.
- Class M1 weights are intended for use in the initial verification of class M2 weights and for use with weighing instruments of accuracy class III.
- Class M2 weights are intended for use in the initial verification of class M3 weights and for use in general commercial transactions and with weighing instruments of accuracy class III.
- Class M3 weights are intended for use with weighing instruments of accuracy class IIII.
- Classes M3 and M2-3 are lower accuracy weights of 50 kg to 5 000 kg and are intended for use with weighing instruments of accuracy class III.*
*The error in a weight used for the verification of a weighing instrument shall not exceed one third of the maximum permissible error (MPE) for an instrument. These values are listed in section 3.7.1 of OIML International Recommendation 76 Non-automatic Weighing Instruments (1992).
- ASTM Class 0: Used as primary reference standards for calibrating other reference standards and weights.
- ASTM Class 1: Can be used as a reference standard in calibrating other weights and is appropriate for calibrating high-precision analytical balances with a readability as low as 0.1 mg to 0.01 mg.
- ASTM Class 2: Appropriate for calibrating high-precision top loading balances with a readability as low as 0.01 g to 0.001 g.
- ASTM Class 3: Appropriate for calibrating balances with moderate precision with a readability as low as 0.1 g to 0.01 g.
- ASTM Class 4: For calibration of semi-analytical balances and for student use.
- NIST Class F: Primarily used to test commercial weighing devices by state and local weights-and-measures officials, device installers and service technicians.
3. Why should I use certified calibration weights?
ASTM class 0 and ultra-class as well as OIML class “E0” and E1 should be used for the highest level of precision i.e. mass standards (calibrating other weights), micro-balance testing and calibration, and critical weighing applications.
ASTM classes 1 & 2 and OIML classes E2 & F1 should be used for precision applications i.e. analytical balance testing and calibration.
ASTM classes 3 & 4 and OIML classes F1 & F2 are best suited to top-loading balance calibrations and testing and moderate precision applications (laboratory non-critical).
Note: If a balance or scale is calibrated, the weight set used and the class must be documented.
4. Why / how often do I need to recalibrate my test weights?
Accurately calibrated test weights are the basis of accurate weighing results. The accuracy of test weights becomes less reliable over time. This is the result of normal wear and tear caused by regular use, dirt and dust. Periodic recalibration of test weights at an accredited mass-calibration laboratory is essential to ensure ongoing traceability. At our accredited mass-calibration laboratories, we clean, calibrate, and adjust each weight and then document the results in a calibration certificate. Our calibration services cover the basic reporting of conventional mass correction, uncertainty and traceability information in accordance with ISO/IEC 17025 requirements.
The frequency with which to recalibrate your test weights depends on the criticality of the weighing process. Selecting the correct test weight and weight class and also provides recommendations on how often to recalibrate your test weights. All of this information is determined based on your specific processes and risks.
5. What are buoyancy artifacts?
Air density is usually calculated from relevant air parameters such as air temperature, pressure, humidity and CO2 concentration. An alternative method of determining air density may be applied by utilizing two specially designed buoyancy artifacts. Both artifacts are compared in vacuum and in air. By comparing the two artifacts of identical nominal weight, the large volume difference reflects the air buoyancy and therefore results in a highly accurate determination of air density. The buoyancy artifacts are mainly used for the M_one vacuum mass comparator.
6. Why is a silicon sphere used for specialized volume measurement?
Spheres are used because the volume can be determined according to the definition of volume by a length measurement. Silicon (Si) spheres have the same homogenous atomic structure as a perfect diamond without voids or dislocations, so the density is more accurate than other materials. This is why a silicon sphere with a homogenous atomic structure serves as a reference for specialized volume measurement.
7. What are heavy-capacity weights used for?
Mass comparators go up to a capacity of six tons. Industrial scales go up to several hundred tons. Heavy-capacity weights—typically those in the range of 100 kg, 200 kg, 500 kg, 1 t and 2 t are used for sensitivity, eccentricity, linearity and repeatability testing of these higher-capacity devices. Weights are less than 2 t due to the maximum lifting capability of machines, typically forklifts and cranes. However, these weights can be combined to reach the desired weight. Check out our range of heavy-capacity weights, Click here
Heavy-capacity weights must be transported in heavy-duty trucks and it is important to ensure trucks do not exceed their rated load limit due to safety and government regulations. Heavy-capacity weights are generally constructed of cast iron not stainless steel due to the cost.
8. What are calibrated test weights used for? Are they used to calibrate weight scale systems? Do you offer test weights for scales?
Calibration Weights are used in scale calibration. This is a process that ensures scale accuracy. Test weights for scales or precision weights are used to calibrate weight scale systems of various levels of accuracy depending on the use and requirements. Certified test weights or precision weights should be used in these processes to calibrate weight scale systems. It is important to ensure the test weights are calibrated test weights and that they are accurate to provide accurate calibration results. Check out our range of scale calibration weights, click here.
9. What is the weighing scale tolerance limit of any scale? Can all scales offer precision weights?
This is the required accuracy of the scale, and specifically the tolerance of inaccuracy allowed before it is out of tolerance and in need of a weigh scale calibration by certified calibration weights. A calibrated scale will operate at a higher level of accuracy and maintain tolerance better. For this reason, weight scale calibration with certified weights for keeping the weighing scale tolerance limit is key for accurate, calibrated scales and weigh scale calibration. Learn more about keeping your weighing scale tolerance limit in your weighing processes.
10. What are scale weights? Are they calibration weights for scales? Must they be certified weights?
Scale weights are weights for scale calibration. These weights for scale calibration may be certified weights. Generally, weights for scale calibration are certified. When calibrating scale procedures are performed, it is necessary to have calibration weights for scales. Weighing scale calibration with scale weights or test weights should be performed on a regular basis depending on use. Learn more about scale calibration weights and weigh scale calibration.
SWPI‘s world leading expertise in metrology extends to certified test weights, weight sets as well as calibration weights for scales. The weight portfolio covers scale weights according to OIML or ASTM from fifty micrograms to one ton in all accuracy classes. Our test weights are used all over the world, not only for testing balances but also as primary standards in mass laboratories. We invite you to learn more about our certified test weights and consider using them in your weighing scale calibration and weigh-scale calibration processes.
11. What are the differences between OIML classes?
The exact difference is explained in the OIML guideline, but at a basic level, E1 has the narrowest and M1 the highest tolerance limit, i.e. E1 is the most accurate.
12. Plus Tolerance
Weights are calibrated according to OIML maximum permissible errors (+/- in mg). If the result of the calibration is in the plus range, it means that the weight is heavier than the specified nominal value, but still within the tolerance. Since most weights lose weight over time due to wear, it is more likely that this weight will take longer to fall out of tolerance (maximum permissible error). Through our production processes, most of our weights are calibrated in the plus range.
13. How often do you need to re-calibrate your weights?
Depending on how often the weights are in use, weights should be re-calibrated every 1-2 years.